In-Sight 2000 Mini Vision Sensors

The power of the In-Sight 2000 vision sensor in an ultra-small form factor

Categories: COGNEX, Machine Vision, Vision Sensors

Description

In-Sight 2000 Mini Vision Sensor Features

The compact size of the Cognex In-Sight 2000 Mini expands the number of potential application for vision sensors and allows users to deploy vision sensors into more areas of their operation. In-Sight 2000 Mini models are 68% smaller by volume than standard In-Sight 2000 vision sensors, so they can fit into tight spaces.  In-Sight 2000 Mini models also come standard with a liquid lens autofocus module, enabling faster job changeovers and the ability to change focus when the sensor is mounted in inaccessible places. Key features include:

Ultra-compact integrated light module
Autofocus powered by liquid lens technology
4 cross polarized and co-linear polarized LEDs
Ideal for machines with limited mounting space

Integrated light optimizes image formation

A small but powerful light module provides integrated lighting, making it ideal for close-range applications and extremely space-restricted machines. This also removes the need for costly external lighting. Lenses and lighting are field-interchangeable to adjust to different application requirements.

Autofocus technology adjusts to varying part heights

An autofocus module powered by liquid lens technology automatically focuses to preset positions, eliminating the need to manually refocus the lens or physically move the camera sensor during changeovers or job set up. This allows the sensor to be used on lines with frequent line changeovers and variable part heights.

Powerful vision tools solve a wide range of applications

Proven In-Sight vision tools – including pattern, pixel count, brightness, contrast, and edge tools – solve simple location, presence/absence, measurement, and counting applications. When increased functionality or capability is required, Cognex offers models with toolsets that include image filters, OCR, blob, and numeric data output and models with resolution up to 1280 x 960 (1.2MP). The In-Sight 2000 Mini vision sensor can inspect multiple targets within a single image, as well as perform multiple inspection types relying on different tools.

EasyBuilder software simplifies setup and deployment

Even novice users can achieve reliable inspection performance using EasyBuilder’s simple, intuitive interface—the same one used in all In-Sight vision systems. For more complex pass/fail and go/no-go inspections, users can build on their experience to create vision applications using more advanced In-Sight vision systems in the same In-Sight Explorer interface.

Modular design adapts to changing application requirements

The In-Sight 2000 Mini features a modular design with field changeable lights, lenses, filters and covers that make it easy to choose the correct configuration for your work cell.  A modular body design provides: 

Maximum flexibility to mount in tight spaces
Simplifies wiring and optical paths
Minimizes the need to design new mechanical fixtures

Specifications

Available in both monochrome and color image models and with different combinations of vision tools, the In-Sight 2000 Mini lets you choose the level of capability you need. Whatever your inspection application, there’s an In-Sight 2000 Mini vision sensor model that’s right for the job.


		2000-110 Mini	2000-120 Mini	2000-130 Mini	2000-230 Mini	2001-230 Mini
User Interface		In-Sight Explorer EasyBuilder, Cognex VisionView PC Software, and VisionView 900 HMI touchscreen panel
1/3″ CMOS Imager		Monochrome	Monochrome and Color
S-Mount/M12 Lenses		Standard: Autofocus (liquid lens) 6.2 mm or 16 mm
Image Modes	640 x 480 (standard)
	640 x 480 (2x magnification)
	800 x 600 (2x magnification)
	1280 x 960¹
Lighting	Standard	Modular red LEDs	Modular red and white LEDs
Lighting	Options	White, blue & IR LED lights, band-pass filters & polarizing filter	White, blue & IR LED lights, band-pass filters, polarizing filter, and polarized light cover
Maximum Acquisition Speed²		40 fps	75 fps (mono) 55 fps (color)			40 fps (mono) 24 fps (color)
Relative Processing Speed		1x	2x
Location Tools	Pattern
Location Tools	Edge, Circle
Inspection Tools	Pattern
	Pixel Count		Grayscale			Grayscale and color
	Brightness & Contrast
	Edges
Measurement & Counting Tools	Distance, Angle & Diameter
Measurement & Counting Tools	Patterns & Edges
Advanced Features	OCR
	Blob Detection
	Image Filters
Data Output		Pass/Fail		Pass/Fail, Numeric³
Communications & I/O	General Protocols	TCP/IP, UDP, FTP, Telnet, RS-232C
	Industrial Protocols	EtherNet/IP with AOP, PROFINET, SLMP, SLMP Scanner, CC-Link IE Field Basic, Modbus TCP
	Connectors	(1) Industrial M12 Ethernet, (1) M12 Power & I/O
	Inputs & Outputs	(1) Acquisition trigger, (1) General purpose input⁴, (4) General purpose outputs⁴
Mechanical	Dimensions	In-line configuration: 43.1 mm (1.69 in) x 22.4 mm (0.88 in) x 64 mm (2.51 in) Right-angle configuration: 43.1 mm (1.69 in) x 35.8 mm (1.40 in) x 49.3 mm (1.94 in)
	Weight	142 g (5 oz)
	Material and Protection	Painted aluminum, IP65-rated housing
Operating	Power	24 VDC +/- 10%, <3.0 W or Class 1 Power over Ethernet (PoE)⁵
	PoE Configuration Available
	Temperature	0 °C to 40 °C (32 °F to 104 °F)

¹ Available in select regions. Ask your Cognex sales representative for more information.

² Maximum framerate with minimum exposure; no vision tools; and 640 x 480 image with 2x Image Magnification enabled (for 2000-120/130/230 models)

³ Limited to Measurement & Counting Tools.

⁴ (7) general purpose inputs and (8) general purpose outputs when using optional CIO-1400 I/O Expansion Module

⁵ PoE models cannot use a 24 VDC power supply and vice versa.

Software

In-Sight 2000 Vision Sensor Software

Technology and application requirements for automated inspections are constantly evolving. This standardized environment is used to configure and maintain all machine vision applications, including for advanced In-Sight vision systems. The In-Sight 2000 offers a standardized set-up environment, powerful vision technology, and a reliable communications link that make it easy to configure applications and connect to other factory automation equipment.

Fast, Intuitive Set-Up with EasyBuilder

All In-Sight 2000 vision sensors use In-Sight Explorer EasyBuilder to set up and monitor machine vision inspections.  The intuitive, point-and-click interface guides users through a step-by-step setup process for easy application development.  With EasyBuilder, even novice vision users can easily set up, configure, and install a vision sensor.  The TestRun validation utility for In-Sight Explorer helps ensure that the reliability of inspections won’t change, even when conditions do, by monitoring whether programming changes have affected the system.  

Powerful location, presence/absence, measurement, and counting tools can be configured directly within the EasyBuilder interface, making it easy to set up and solve pass/fail and go/no go inspections.

Trusted Vision Tools

Cognex’s pattern, pixel count, brightness, contrast, and edge tools enable the In-Sight 2000 to perform advanced presence/absence, measurement, and counting applications. Using these tools, the In-Sight 2000 can inspect multiple targets within a single image, as well as perform multiple inspection types relying on different tools. Pattern, edge, and circle tools locate (or fixture) the part so other vision tools can use this as a reference to complete their inspections. The In-Sight 2000-230 models also include image filters, OCR, blob, and numeric data output.

Pattern tool verifies that the correct number of staple strips have been added to a carton.

Brightness tool confirms the presence of all 10 capsules by showing the greatest delta between pass/fail areas.

High contrast in the target area indicates the presence of a diode.

Multiple edge tools measure pixels to detect a clean edge on a drill burr.

Pixel count tool confirms the presence of 13 separate hole punches within one target by determining pixel value.

Color pixel count tool confirms the integrity of packaging by identifying pixel values of colors trained in the region of interest.

Accessories

Field interchangeable lighting, filters and optics deliver unmatched flexibility, making it easy to adapt to virtually any production line environment. Regardless of which powerful integrated light you need, the diffuse illumination technology provided by the In-Sight 2000 enables robust vision inspection anywhere you require it — without the need for costly external lighting.

Lighting & Lens Filters

A white LED ring light with diffuser cover is standard on most In-Sight 2000 models. Field interchangeable red, blue and IR ring lights and lens filters are also available.

Light Covers

An optional polarizer cover works with the white LED ring light to reduce undesirable reflections on shiny part surfaces. A clear cover is also available to increase image brightness in longer distance applications.

Lenses

An 8 mm S-Mount/M12 lens is standard on most In-Sight 2000 models. Field interchangeable 3.6 mm, 6 mm, 12 mm, 16 mm, 25 mm S-Mount/M12 lens options are also available.

Mounting Brackets

Multiple brackets and adapters are available for mounting an In-Sight 2000 vision sensor at nearly any point of inspection on the production line. And IP670-rated enclosure is also available for installation in washdown areas and other harsh environments

I/O and Cables

Network, power and I/O cables are available in several lengths. And when additional I/O is needed, the CIO-1400 I/O Expansion module extends the capabilities of In-Sight 2000 series vision sensors with 7 general purpose inputs and 8 outputs.

Power Supply

A compact, DIN-rail mount 24 volt DC power supply is available.

HMI

In-Sight 2000 Web-Based HMI

Cognex In-Sight 2000 vision sensors offer secure, mobile, platform independent visualization. A simple point-and-click interface allows customers to build interactive, web-based HMIs remotely accessible via a web browser over the network. With In-Sight 2000, operators can now view inspections, controls engineers can modify parameters or load/save jobs, and plant managers can review performance statistics.

VisionView Display Panel

The VisionView 900 interface panel monitors and controls In-Sight 2000 vision sensors on the factory floor.  Operators can log on to the In-Sight 2000 and take it online or offline to load a job. A red or green LED indicator displays pass/fail results.

The VisionView display panel features: 

Password-protected operator access
Nine-inch/229mm touch screen
LAN port with an external switch to connect up to nine systems
Two USB ports to save failed images or connect a mouse or keyboard
Change inspection job and tool settings

Applications

In-Sight 2000 series vision sensors deliver simple pass/fail results across a wide range of applications in multiple industries, including electronics, automotive, consumer products, and health and pharmaceuticals. Powerful vision tools deliver robust inspection results for parts in all shapes and sizes. Advanced models also provide numeric data output.

Electronics

Edge Tools: The presence of a rubber gasket attached to a molded plastic part is verified before an automated final assembly step.

Pixel Count Tool: The presence of a fiducial is used to verify that an integrated circuit has been soldered onto the PCB in the correct orientation.

Pattern Tool: The dial on a thermostat is checked to confirm that it is in the correct position, which helps to ensure proper installation.

Image Filters: Image filters process images after acquisition in preparation for analysis.

Automotive

Brightness Tool: A fuel filter assembly is inspected for the presence of an O-ring installed in the proper location before final packaging.

Color Pixel Count Tool: A wheel hub bearing is checked for the presence of quality control (QC) marks before moving to the next stage of assembly. The absence of the QC marks indicates that the hub bearing has not yet been inspected.

Pixel Count Tool: A fuel bowl gasket is inspected to verify that all 13 through holes have been punched out. A missing hole will cause the part to fail. 

Food and Beverage

Edge Tool: A bottle passes in front of the sensor, and both fill level and cap assembly are validated before the product is packaged.

Color Pixel Count Tool: A color pixel count tool verifies that the correct fruit snack flavor is present to ensure that it is packaged in the correct order.

Consumer Products

Pattern Tool: A pattern counting tool is used in this example to inspect the carton and to verify that the correct number of staple strips have been added.

Pixel Count Tool: A package of light bulbs is inspected to confirm that all 4 bulbs are present and that none of the bulbs are broken.

OCR and OCV: Font-trainable OCR and OCV (optical character recognition and verification) tool decodes alphanumeric characters using an auto-tune only version of the trusted OCRMax algorithm.

Health and Pharmaceuticals

Brightness Tool: A lotion bottle is checked to confirm that the pump dispenser is in the locked position before the bottle is packed into a carton.

Color Pixel Count Tool: A shampoo bottle is inspected to confirm that the cap and bottle colors match.

Brightness Tool: A blister pack is inspected to verify that all the capsules are present after sealing.

Blob Tool: Blob tool or Color Blob tool detects 2D shapes within an image by identifying groups of pixels that fall into a grey-scale or color range, respectively.