DataMan 475V Series

Inline barcode verifier provides automated high-speed verification and quality reporting.

Categories: Barcode Readers, Barcode Verifiers, COGNEX

Description

Features

Cognex barcode verification technology ensures the readability and compliance of 1D and 2D barcodes to industry standardization guidelines. Today most companies spot check codes one at a time using an offline, operator-based verifier which can be slow and cumbersome.

The DataMan 475V series inline barcode verifier can grade up to 20 codes per second. High-speed 100% verification and quality reporting can be done directly on your production line, preventing product waste and costly chargebacks. Immediate feedback and intuitive visual diagnostics provide operators with the ability to identify and correct printing and process control issues as they happen. For every code verified, detailed reports can be archived to ensure traceability, statistical process control, and compliance.

Label-based barcode quality compliance

The DataMan 475V-label uses a four-quadrant, 45-degree lighting attachment for grading 1D and 2D label-based barcodes. This model is compliant with the International Organization for Standardization (ISO), allowing proper grading of 1D and 2D codes, according to the ISO 15416 and 15415 standards. The included calibration card and robust grading algorithms ensure that the DataMan 475V conforms to ISO and application standards while providing accurate and repeatable results.

Direct part mark (DPM) code quality compliance

DataMan 475V-DPM illuminates codes on textured, curved, and highly reflective surfaces using a multi-quadrant lighting attachment with 30S, 30Q, 30T, 45, and 90-degree lighting options. This model is ISO compliant and ready to grade codes in accordance with the ISO/IEC TR 29158 (AIM DPM) standard.

Auto-generate code quality data and reports

Barcode verification software provides visual diagnostic information to identify one-off or trending code quality issues. It assigns an overall grade to a code based on measurements of ISO-defined quality parameters and generates an official quality report. These parameters measure several factors that affect a barcode reader’s ability to identify and decipher a code, maximizing read rate performance throughout the supply chain.

Specifications

	DataMan 475V-label	DataMan 475V-DPM
Lighting Types	660 nm, 45°, 4-quadrant	660 nm, 45°, 4-quadrant 660 nm, 30°, 1-quadrant, 2 quadrant, 4-quadrant 660 nm, 90°
Symbologies	1D: UPC/EAN, Code 128, ITF-14, I25, Code 39, Code 93, Codabar 2D: Data Matrix (ECC 200), QR Code, Micro QR Code, PDF417	2D: Data Matrix (ECC 200), QR Code, Micro QR Code, UPC/EAN, Code 128, Code 39
Field of View	80 x 60 mm	35 x 29 mm
Working Distance	60 mm	41 mm
Depth of Field (WD Tolerance)	+/- 3 mm	5 mil symbols: +/- 1.5 mm 15 mil symbols: +/- 2.5 mm
Minimum X-Dimension	6 mil (0.15 mm)	3.75 mil (0.095 mm)
Image Sensor	Sony IMX264LLR 5 MP (2448 x 2048 pixels) 2/3 inch CMOS, global shutter 8.8 mm x 6.6 mm (H x V); 3.45 μm square pixels
Lens Type	12 mm fixed focal length, f/4 fixed aperture, 2/3 inch sensor format, C-mount lens (users cannot alter lens)	35 mm fixed focal length, f/4 fixed aperture, 2/3 inch sensor format, C-mount lens (users cannot alter lens)
Communications	Ethernet
Power Consumption	24 VDC±10%, 1.5 A max (36 W peak)
Weight	945 g	1002.7 g
Dimensions	185 x 185 x 175 mm	286 x 144 x 190 mm
Environmental Protection	IP65	IP65 with cables and appropriate lens cover attached
Approvals	CE, TUV, FCC, KC
Industry Standards Compliance	ISO/IEC 15415, ISO/IEC 15416, ISO/IEC TR 29158, ISO/IEC 15426-1, ISO/IEC 15426-2
Application Standards	GS1, MIL-STD 130 UID, UDI, HIBCC, ISO 15434, Russian Crypto-Code, Custom Application Standards
Maximum Codes per Second	1D: 20 codes/second* 2D: 10 codes/second*	2D: 10 codes/second*
Maximum Linear Line Speed	3.6 ft/second (1.1 m/second)	4.6 ft/second (1.4 m/second)
Coplanarity Tolerance	+/- 3° of coplanar	+/- 2° of coplanar

* Maximum symbols per second is dependent upon symbol size, mil size, substrate, symbology, and other application factors.

Symbologies

1D Symbologies

UPC

EAN

Code 128

Code 39

Code 93

Interleaved 2 of 5

Codabar

2D Symbologies

Data Matrix

QR Code

PDF417

Software

Barcode verification software provides visual diagnostic information to identify one-off or trending code quality issues. Whether using your barcode verifier for real-time diagnostics, archiving results for traceability and compliance, or aggregating for process analysis, the Dataman 475V provides the flexibility and wealth of data to meet your code quality assurance needs.

Diagnose code quality issues quickly and easily with color-coded, data-rich visual diagnostic tools.

Export verification results to your PLC, database, or FTP server as CSV, HTML, PDF, or custom formats.

Accessories

Calibration Cards

A basic calibration card with a Data Matrix symbol is included with DataMan 475V. A conformance calibration card is available to purchase separately. The industry will dictate the type of calibration card needed. Cards expire two years from the issue date.

Validation Protocol

Designed for pharmaceutical and medical device manufacturers, Cognex Validation Protocol allows you to exercise virtually all the functions of your barcode verifier and its software settings and options. It includes hundreds of test barcodes, each designed to test specific operational characteristics of the verifier.

Applications

Consumer products applications

Grade the quality of Code 128 and UPC/EAN barcodes moving at fast speeds.

Corrugated board applications

Successfully verify Interleaved 2 of 5 codes (ITF 14 up to 80 mm) that need an extra wide field of view.

Logistics applications

Verify shipping labels with multiple 1D and 2D codes to prevent chargebacks.

Medical device applications

Comply with UDI/MDR code requirements for surgical instruments, operating room accessories, and implants.

Pharmaceutical applications

Comply with track and trace requirements using the DataMan 475V.