Vision made simple
The In-Sight 2800 vision system combines artificial intelligence (AI) with traditional rule-based vision tools to solve a wide range of applications. From simple presence/absence detection to advanced categorization and sorting tasks, In-Sight 2800 provides an easy to deploy solution for error-proofing.
Designed for factory automation, In-Sight 2800 enables manufacturers of all size to:
- Increase product quality – Catch small, subtle defects with optimized error detection.
- Maximize operational efficiency – Leverage your existing workforce and keep your lines running with fast, intuitive job setup.
- Streamline integration – Take the guesswork out of image optimization and identify the correct combination of accessories in a few button clicks.
Comprehensive vision toolset addresses tasks of varying complexity
Integrating AI and rules-based tools in a single vision system, the In-Sight 2800 solves a variety of error-proofing applications. Use the tools individually for simple jobs or chain them together to solve more difficult logic sequences.
Unlimited classification outputs and regions of interest provide ultimate flexibility
Go beyond OK/NG. The powerful edge learning classifier tool identifies and sorts parts based on multiple features or characteristics. This enables you to classify defects into different categories and correctly identify parts with variation. Along with the ability to assign multiple classifications, you can set up multiple regions of interest to inspect different sections of your image with a single trigger.
EasyBuilder development environment simplifies setup and delivers rapid turnaround
Plug in and get results in minutes with the In-Sight 2800 – no programming experience needed. The intuitive EasyBuilder development environment walks users step-by-step through application setup, enabling rapid turnaround from proof of concept to deployment.
Powerful and flexible integrated lighting for enhanced images
Capture high-resolution images of any product in any environment. Multi-color lighting (RGBW) optimizes image formation, maximizing contrast and illumination, regardless of operating conditions.
Left: Actual part; Center: Red light (unclear numbers); Right: Blue light (clear numbers)
Modular, scalable architecture for current and future needs
With field-changeable components, the In-Sight 2800 can be modified to address various application settings and custom requirements. This modularity allows manufacturers to quickly adapt to new parts and keep up with changing demands.
|Image Sensor||1 /2.8″ CMOS monochrome and color|
|Image Sensor Properties||6.17 mm diagonal, 2.8 µm square pixels|
|Image Resolution Options||SVGA1 (720×540), 1.6 MP (1440×1080)|
|Electronic Shutter Speed||Min. exposure: 29 μs
Max. exposure: Up to 10 ms (internal illumination) / Up to 200 ms (external illumination)
|Acquisition||Up to 45 Hz|
|Lens Options||Multi Torch: 8 mm, 12 mm, 16 mm (High Speed Liquid Lens or manual focus lens)
Mini: 6.2 mm or 16 mm High Speed Liquid Lens
|Discrete Inputs||2 opto-isolated|
|Discrete Outputs||2 opto-isolated|
|Other I/O Points||2 user configurable as inputs or outputs|
|Status Outputs||5 status LEDs, audible beeper|
|Lighting||Multi Torch: High-Powered Multi-Color 4 LED ring light (red, green, blue, white)
Mini: 4 LED small form factor light for 6.2mm lens (red, blue, white, IR options)
Mini HPIL: 4 LED small form factor high-powered light for 16 mm lens (red, white options)
|Protocols||TCP/IP, PROFINET, EtherNet/IP™, SLMP, OPC/UA, FTP|
|Power||24V +/- 10%|
|Material||ABS, Acrylic, Aluminum alloy, NBR, PC, PET, PMMA, Silicone, Silicone rubber, Stainless steel, TVP, Zinc alloy|
|Weight||6.2 mm: 141 g; 16 mm: 169 g; Multi Torch: 290 g;
Right angle configuration adds 50 g
|Dimensions||Straight configuration 6.2 mm: 42 x 24 x 76 mm
Straight configuration 16 mm: 42 x 24 x 91 mm
Right angle configuration 6.2 mm: 42 x 79 x 38 mm
Right angle configuration 16 mm: 42 x 79 x 53 mm
Multi Torch straight configuration 12 mm / 16 mm: 69 x 66 x 110 mm
Multi Torch right-angle configuration 12 mm / 16 mm: 69 x 104 x 68 mm
|Operating Temperature||0–40 °C (32–104 °F)|
|Storage Temperature||-10–60 °C (14–140 °F)|
|Operating and Storage Humidity||<95% non-condensing|
|Approvals||EU CE, US FCC, TUV CB NRTL IEC 61010|
|Software||In-Sight Vision Suite|
1 SVGA options are monochrome only.
In-Sight 2800 is programmed using the EasyBuilder interface within the In-Sight Vision Suite. With its point-and-click training, EasyBuilder is ideal for setting up jobs, from simple to complex. The intuitive process guides developers step-by-step through setup — from image capture to the final result and beyond — allowing both new and experienced users to configure vision applications.
In-Sight 2800 is also embedded with a full suite of traditional and deep learning-based vision tools that solve a variety of error-proofing applications. The extensive library accommodates all skill levels by providing access to industry-proven, rule-based algorithms, such as Measure Distance, Pixel Count, Count Patterns and Math and Logic Tools, as well as innovative, easy-to-use ViDi EL tools.
Using a pre-trained set of deep learning-based algorithms, ViDi EL tools solve complex applications, like advanced segmentation and classification, in minutes. Training is simple, requiring as few as 5 to 10 images per class and delivering fast, reliable results in real-time – no programming or deep learning expertise needed.
ViDi EL Classify
The ViDi EL Classify tool uses deep learning to automatically identify and sort objects into classes based on multiple defect types or user-defined features. Within the same class of objects, this advanced classifier is capable of discerning visually similar, but different objects. From as simple as OK/NG all the way to classifying parts with variation, ViDi EL Classify can be used to detect errors for a wide range of products.
Flexible hardware enables users to customize the In-Sight 2800 for any application. This modularity provides the ability to easily adapt to new parts and changes to the line, offering a solution that grows with your business.
Choose from a variety of accessories and field-changeable components to keep up with manufacturing demands, such as part changes, faster line speeds, and higher quality standards.
In-Sight 2800 makes vision simple across all industries, automating a wide range of applications through modular hardware and an extensive tool set. With unmatched ease of use, this industry-agnostic solution is accessible to all skill levels, regardless of prior vision or programming experience.
Automotive and EV
Gasket Quality Check
Verify whether gaskets are good or bad based on presence/absence of defects.
Ball Bearing Check
Confirm presence/absence of ball bearings within wheel bearing rings to ensure proper assembly.
Connector Insertion Check
Confirm correct insertion of connectors in wiring harnesses.
Consumer Packaged Goods
Identify different scents on bars of soap to ensure the correct scent is attached to the packaging.
Air Freshener Quality Check
Detect presence/absence of sealing caps on air fresheners.
Check for torn, poorly oriented, or incorrectly placed labels.
PCB Component Check
Classify boards as good/bad based on missing, damaged, or incorrect components.
Food and Beverage
Bottle Seal Check
Verify bottles are properly sealed and classify them as pass/fail.
Serving Scoop Detection
Determine whether a scoop is present, missing or if there are multiples in the packaging.
Blister Pack Quality Check
Detect presence/absence of pills in blister pack to ensure completeness.